三帝科技祝賀中國有色金屬學(xué)術(shù)年會(huì)成功召開最先出現(xiàn)在三帝科技股份有限公司。
]]>北京三帝科技股份有限公司作為會(huì)議支持單位應(yīng)邀參會(huì)。公司董事長宗貴升博士擔(dān)任金屬材料增材制造關(guān)鍵制備技術(shù)分會(huì)主席。公司研發(fā)副總陳慶文在30日下午的論壇中作了題為《粘結(jié)劑噴射(BJ)打印鈦合金的研究與應(yīng)用進(jìn)展》的特邀報(bào)告。報(bào)告聚焦BJ技術(shù)高效率、低成本、無熱應(yīng)力的核心優(yōu)勢,深度解析了三帝科技在鈦合金成型領(lǐng)域的創(chuàng)新突破:
攻克核心難點(diǎn),成功開發(fā)出兼具強(qiáng)粘接、低殘留與優(yōu)異噴射性能的高強(qiáng)水基粘結(jié)劑體系。三重強(qiáng)度強(qiáng)化,創(chuàng)新性通過PVP交聯(lián)優(yōu)化、界面離子鍵強(qiáng)化及提升滲透深度,構(gòu)建三維網(wǎng)狀結(jié)構(gòu),顯著提升坯體強(qiáng)度。卓越性能指標(biāo),基于自研試驗(yàn)平臺(tái)的TC4鈦合金燒結(jié)體,氧含量<3000ppm,致密度>99%,力學(xué)性能全面超越ASTM B381-13鍛造TC4合金標(biāo)準(zhǔn)。目前,三帝科技的BJ粘結(jié)劑噴射鈦合金技術(shù)工藝已在3C電子、模具、高端工藝品、精密機(jī)械零部件等領(lǐng)域進(jìn)行了相關(guān)應(yīng)用研究。
三帝科技已自主掌握BJ粘結(jié)劑噴射金屬/陶瓷成型設(shè)備、材料、工藝等全鏈條關(guān)鍵技術(shù):自主研發(fā)3DPTEK-J160R/J400P/J800P系列化BJ打印設(shè)備,集成精準(zhǔn)供料、高致密鋪粉與高精度噴墨控制系統(tǒng)。解決了小粒徑低流動(dòng)性粉末高致密鋪放難題,實(shí)現(xiàn)800-1200dpi超高分辨率打印,成型精度優(yōu)于±0.1mm,最高成型效率3600cc/h,技術(shù)指標(biāo)達(dá)國際先進(jìn)水平。形成了健全的粘結(jié)劑材料成型工藝體系?;谒h(huán)保型粘結(jié)劑和溶劑基高效粘結(jié)劑兩大種類形成的20余種工藝配方,開發(fā)相應(yīng)的成型工藝和脫脂燒結(jié)等后處理工藝,實(shí)現(xiàn)了適用于不銹鋼、工模具鋼、鈦合金、銅合金、高溫合金、硬質(zhì)合金等金屬材料,碳化硅(SiC)等陶瓷材料以及PMX晶態(tài)蠟、無機(jī)鹽、食品、藥品、高分子復(fù)合材料等非金屬材料的成型工藝。同時(shí),通過對高致密度脫脂燒結(jié)成型工藝的系統(tǒng)研究,實(shí)現(xiàn)了對脫脂燒結(jié)過程中金屬與陶瓷產(chǎn)品的控形與控性,對脫脂燒結(jié)后的成品質(zhì)量實(shí)現(xiàn)精準(zhǔn)把控,產(chǎn)品性能優(yōu)于MIM國際材料標(biāo)準(zhǔn)的力學(xué)性能。
同時(shí),三帝科技積極攜手深圳職業(yè)技術(shù)大學(xué)、深圳清華大學(xué)研究院、上海交通大學(xué)、北京科技大學(xué)等頂尖院所,深入開展BJ技術(shù)在材料、工藝與應(yīng)用端的基礎(chǔ)研究。產(chǎn)學(xué)研深度融合正加速推動(dòng)該技術(shù)在工業(yè)模具、高端切削刀具、3C電子精密部件,以及復(fù)雜大尺寸異形陶瓷產(chǎn)品等領(lǐng)域的規(guī)?;瘧?yīng)用落地。
在“十五五”規(guī)劃謀篇布局的關(guān)鍵之年,以BJ為代表的創(chuàng)新增材制造技術(shù),正成為驅(qū)動(dòng)有色金屬行業(yè)產(chǎn)業(yè)深度轉(zhuǎn)型升級的核心引擎。三帝科技將持續(xù)深耕核心技術(shù)自主創(chuàng)新,攜手產(chǎn)學(xué)研用各界力量,為推進(jìn)新型工業(yè)化、實(shí)現(xiàn)有色金屬行業(yè)高水平科技自立自強(qiáng)貢獻(xiàn)堅(jiān)實(shí)力量。
[About SANDI TECHNOLOGY
3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national specialized, special and new "small giant" enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology (MIIT). At the same time has laser and binder jet 3D printing equipment and materials technology and application process, business covers the development and production of 3D printing equipment, 3D printing raw materials development and production, 3D printing process technology support services, rapid finished parts manufacturing services, etc., the establishment of a complete 3D printing additive manufacturing industry chain, which is widely used in aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, industrial machinery, 3C electronics, rehabilitation and transportation, and industrial machinery, 3C electronics, and industrial machinery, and industrial machinery, and industrial machinery, and industrial machinery, and 3C electronics, and rehabilitation and transportation, industrial machinery, 3C electronics, rehabilitation and medical treatment, education and scientific research, sculpture and cultural creation and other fields.
三帝科技祝賀中國有色金屬學(xué)術(shù)年會(huì)成功召開最先出現(xiàn)在三帝科技股份有限公司。
]]>3D鑄造丨從快速試制到批量生產(chǎn),破解電力能源”大件難題”最先出現(xiàn)在三帝科技股份有限公司。
]]>面對快速創(chuàng)新與穩(wěn)定批產(chǎn)的兩難困境,三帝科技的3D鑄造工藝,通過3DP砂型打印實(shí)現(xiàn)5-7天快速驗(yàn)證,再基于驗(yàn)證數(shù)據(jù)優(yōu)化金屬模具設(shè)計(jì),既保證了創(chuàng)新速度,又確保了批產(chǎn)質(zhì)量,成功破解了這一行業(yè)困局。
在特高壓GIS殼體的制造中,傳統(tǒng)工藝需要3-4個(gè)月的修模試制周期,而三帝科技采用3DP砂型打印技術(shù),僅用5-7天就完成原型制造和性能測試,并通過數(shù)字化模型實(shí)現(xiàn)設(shè)計(jì)變更的即時(shí)響應(yīng)。經(jīng)客戶驗(yàn)證合格后,快速轉(zhuǎn)入金屬模具批量生產(chǎn)階段,整體開發(fā)周期縮短60%以上,最終產(chǎn)品表面質(zhì)量達(dá)到零缺陷標(biāo)準(zhǔn),密封面針孔度優(yōu)于1級,且通過氣密性檢測。
在某GIS導(dǎo)體項(xiàng)目中,三帝科技通過3DP砂模結(jié)合低壓鑄造的創(chuàng)新工藝,僅用20天就完成產(chǎn)品試制,導(dǎo)電性能完全滿足一類鑄件標(biāo)準(zhǔn)??焖衮?yàn)證后的產(chǎn)品立即轉(zhuǎn)入規(guī)模化生產(chǎn),不僅幫助客戶贏得80%的訂單份額,更實(shí)現(xiàn)了年產(chǎn)1500套產(chǎn)品的穩(wěn)定量產(chǎn)能力。
該制造模式完美契合電力能源領(lǐng)域“多品種、小批量”的生產(chǎn)特點(diǎn)。相較于汽車行業(yè)動(dòng)輒數(shù)十萬件的大批量,電力設(shè)備零部件(如特種變壓器組件、殼體、導(dǎo)體等)年需求量往往僅為幾十件。傳統(tǒng)鑄造工藝在此情境下效率低下、成本高昂。三帝科技的解決方案則展現(xiàn)出卓越的靈活性:小批量訂單采用3DP砂鑄工藝,省去高昂模具投入;當(dāng)需求增長時(shí),可無縫切換至金屬模具批量生產(chǎn)模式。這種柔性生產(chǎn)能力賦能電力設(shè)備制造商,有效應(yīng)對市場波動(dòng)與技術(shù)迭代。這種集“原型快速驗(yàn)證+批量生產(chǎn)”于一體的全流程服務(wù),正是三帝科技區(qū)別于單一3D打印服務(wù)商的核心優(yōu)勢。而三帝科技旗下河南平頂山3D鑄造中心配備了完整的“工藝設(shè)計(jì)+3D打印+鑄造+機(jī)加工及檢測”一體化服務(wù)能力,具備超大型異形鋁合金鑄件研發(fā)和規(guī)模生產(chǎn)能力,以及專業(yè)的涂裝產(chǎn)線(日涂漆能力達(dá)200㎡,滿足國標(biāo)等嚴(yán)苛要求),可實(shí)現(xiàn)年產(chǎn)高端鋁合金零部件5000噸,為復(fù)雜電力能源鑄件的最終品質(zhì)提供堅(jiān)實(shí)保障。
未來,隨著智能電網(wǎng)、電力能源等領(lǐng)域的快速發(fā)展,三帝科技將持續(xù)深化3D鑄造技術(shù)的創(chuàng)新應(yīng)用,通過數(shù)字化、智能化手段不斷提升產(chǎn)品質(zhì)量和生產(chǎn)效率,為電力能源裝備的轉(zhuǎn)型升級提供更加強(qiáng)勁的動(dòng)力,推動(dòng)整個(gè)產(chǎn)業(yè)生態(tài)向更高效、更綠色、更智能的方向發(fā)展,助力中國制造向高端化、智能化方向邁進(jìn)。
3D鑄造丨從快速試制到批量生產(chǎn),破解電力能源”大件難題”最先出現(xiàn)在三帝科技股份有限公司。
]]>三帝科技助力“第24屆全國27省5市1地區(qū)鑄造學(xué)術(shù)會(huì)議暨山西省第36屆鑄造會(huì)議”成功召開最先出現(xiàn)在三帝科技股份有限公司。
]]>7月20日,第 24 屆全國 27 省(市、自治區(qū))5 市 1 地區(qū)鑄造學(xué)術(shù)會(huì)議暨山西省第 36 次鑄造會(huì)議在山西晉城隆重召開。會(huì)議聚焦“科技賦能·鑄造未來”主題,來自全國的鑄造行業(yè)專家、領(lǐng)導(dǎo)及企業(yè)家代表300余人共聚一堂,共話行業(yè)發(fā)展。北京三帝科技股份有限公司協(xié)辦并參加會(huì)議。
在20日上午的大會(huì)論壇中,北京三帝科技股份有限公司3D裝備營銷部總經(jīng)理姜慶杰作了題為《無砂箱超大尺寸3D打印鑄造砂模技術(shù)與裝備》的主題報(bào)告,重點(diǎn)介紹了公司自主研發(fā)的3DPTEK-J4000設(shè)備,該設(shè)備采用創(chuàng)新的無砂箱柔性區(qū)域成型技術(shù),突破性地實(shí)現(xiàn)了4米級超大尺寸砂模打印,為航空航天、電力能源等領(lǐng)域的大型鑄件制造提供了創(chuàng)新性解決方案。
Figure: Jiang Qingjie, general manager of 3D equipment marketing department of SANDI Technology, delivered a theme report of "sandbox-free super-large-size 3D printing casting sand mold technology and equipment".
Figure: 4-meter 3DP sand printer 3DPTEK-J4000
此外,為滿足多樣化的市場需求,三帝科技還提供1.8米、2.5米大尺寸砂型打印機(jī)方案,以更低的單位成本和更短的交付時(shí)間,幫助用戶最大限度地提高生產(chǎn)力。
圖:1.8米、2.5米3DP鑄造砂型打印機(jī)
21日晚,由北京三帝科技股份有限公司、晉城市博納特鑄造砂再生利用有限公司聯(lián)合主辦的“三帝科技·博納特之夜”招待晚宴在山西省晉城市鳳城國際康養(yǎng)中心舉辦。
圖:太原科技大學(xué)副校長、山西省機(jī)械工程學(xué)會(huì)鑄造專業(yè)委員會(huì)理事長侯華為晚宴致辭
Photo: Dr. Zong Guisheng, Chairman of Beijing SANDI Technology Co.
圖:山西科瑞再生資源綜合利用有限公司董事長吳恒山為晚宴致辭
圖:世界鑄造組織主席、中國機(jī)械工程學(xué)會(huì)鑄造分會(huì)理事長婁延春,太原科技大學(xué)副校長、山西機(jī)械工程學(xué)會(huì)鑄造專委會(huì)理事長侯華,三帝科技3D裝備營銷部總經(jīng)理姜慶杰,博納特總經(jīng)理蔡清華等為現(xiàn)場抽獎(jiǎng)活動(dòng)獲獎(jiǎng)?wù)哳C獎(jiǎng)
[About SANDI TECHNOLOGY
3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national specialized, special and new "small giant" enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology (MIIT). At the same time has laser and binder jet 3D printing equipment and materials technology and application process, business covers the development and production of 3D printing equipment, 3D printing raw materials development and production, 3D printing process technology support services, rapid finished parts manufacturing services, etc., the establishment of a complete 3D printing additive manufacturing industry chain, which is widely used in aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, industrial machinery, 3C electronics, rehabilitation and transportation, and industrial machinery, 3C electronics, and industrial machinery, and industrial machinery, and industrial machinery, and industrial machinery, and 3C electronics, and rehabilitation and transportation, industrial machinery, 3C electronics, rehabilitation and medical treatment, education and scientific research, sculpture and cultural creation and other fields.
三帝科技助力“第24屆全國27省5市1地區(qū)鑄造學(xué)術(shù)會(huì)議暨山西省第36屆鑄造會(huì)議”成功召開最先出現(xiàn)在三帝科技股份有限公司。
]]>三帝科技成功中標(biāo)一汽鑄造自動(dòng)化改造項(xiàng)目,助力打造汽車3D打印數(shù)字化生產(chǎn)典范最先出現(xiàn)在三帝科技股份有限公司。
]]>The core equipment of this cooperation, 3DPTEK-J1800, is the main model of 3D casting overall solution of SANDI Technology, which combines a number of innovative technologies: high-speed vibration powder spreading technology, which significantly improves the efficiency and uniformity of powder spreading; high-performance molding process and intelligent algorithms, which guarantees the equipment to operate with high efficiency and ease of operation; Extra-large molding size (1800×1000×700 mm) and high precision (up to ±0.3mm) to meet the rapid manufacturing needs of large, complex sand molds; dual-cylinder alternating printing and negative pressure ink supply system, to achieve continuous and stable production of the equipment. The equipment is specially designed for the aerospace, automobile, ship pump valve, construction machinery and other fields of large size sand mold rapid manufacturing and small and medium batch casting production and design, can effectively meet the complex prototype research and development and industrialized production needs.
Figure: 3DP sand case
Sand 3D printing technology empowers automotive manufacturing upgrade
In the field of automotive manufacturing, sand 3D printing technology is playing an increasingly important role: 1. Enhance the freedom of design and innovation efficiency, rapid manufacturing of engines, chassis parts and other design prototypes, accelerate the verification and optimization, shorten the R & D cycle; 2. Tackle the complex and precision parts manufacturing challenges, such as pump body, closed impeller and other traditional processes difficult to process parts, eliminating the restrictions on the release of the mold, improve the performance of the parts; 3. Achieve efficient and flexible small batch customization without the need for expensive molds; 4. Flexible small batch customization, without expensive molds, rapid response to market demand; 4. Protect the quality of core parts casting, direct printing of high-precision functional sand core (such as the internal structure of the engine block), to ensure the quality of castings.
With its mature sand 3D printing technology, SANDI has provided solutions for many domestic and foreign automobile enterprises covering motor shells, lightweight frames, shells, cylinder blocks/cylinder heads, exhaust pipes and other serialized products, and has especially accumulated rich experience in the manufacturing of automobile powertrain, transmission parts and precision structural parts.
Figure: 3DP, SLS automotive sand case
Strong combination, common molding industry benchmarks
FAW Casting, as a leading enterprise in China's automobile manufacturing industry, has long been committed to the research, development and production of high-quality automobile parts and engineering machinery castings, and actively promote the transformation of intelligent manufacturing. The main body of this project, FAW Casting Wuxi Branch, focuses on the development and production of core castings for medium and heavy truck engines (such as cylinder blocks, cylinder heads, crankshafts, flywheels, etc.), and is in a leading position in the field of thin-walled high-strength cast iron production technology in China. The two sides have a long history of cooperation, as early as 2008, FAW Casting has introduced the SLS laser sand printing equipment of Longyuan Molding, a subsidiary of SANDY Technology, for the rapid trial production of complex products such as engine blocks and cylinder heads.
The project manager of SANDI Technology said, "The winning of the bid is a full affirmation of SANDI Technology's 3D casting technology strength and service capability. We will make every effort to ensure the smooth implementation of the project, help FAW Casting to enhance the speed of new product development, improve product quality and production efficiency, and jointly make the project an industry application model of 3D printing digital production in the field of automobile manufacturing."
With the development of the automobile industry in the direction of intelligence, lightweight and customization, 3D printing technology is deeply integrated into the whole life cycle of automobile manufacturing from conceptual design, R&D trial production to manufacturing and maintenance services. The cooperation between SANDI and FAW Casting will further promote the large-scale application of 3D printing technology in the field of automotive core parts manufacturing, and inject new kinetic energy for the industry's high-quality development.
[About SANDI TECHNOLOGY
3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national specialized, special and new "small giant" enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology (MIIT). At the same time has laser and binder jet 3D printing equipment and materials technology and application process, business covers the development and production of 3D printing equipment, 3D printing raw materials development and production, 3D printing process technology support services, rapid finished parts manufacturing services, etc., the establishment of a complete 3D printing additive manufacturing industry chain, which is widely used in aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, industrial machinery, 3C electronics, rehabilitation and transportation, and industrial machinery, 3C electronics, and industrial machinery, and industrial machinery, and industrial machinery, and industrial machinery, and 3C electronics, and rehabilitation and transportation, industrial machinery, 3C electronics, rehabilitation and medical treatment, education and scientific research, sculpture and cultural creation and other fields.
三帝科技成功中標(biāo)一汽鑄造自動(dòng)化改造項(xiàng)目,助力打造汽車3D打印數(shù)字化生產(chǎn)典范最先出現(xiàn)在三帝科技股份有限公司。
]]>3D鑄造丨三帝科技3DP+SLS復(fù)合工藝助力高端裝備關(guān)鍵部件制造最先出現(xiàn)在三帝科技股份有限公司。
]]>The process creatively combines the advantages of two 3D printing technologies: the 3DP process for making high-precision outer molds, and the SLS process for molding complex inner cavities or fine piping cores. This combination of technologies not only realizes the structural complexity that is hard to reach by traditional processes, but also improves the strength of the sand core to 4-6MPa, which is much higher than the 1.5-2.5MPa level of traditional processes. In practical applications, this process has been successfully used in the high-precision manufacturing of complex structural parts for ship pumps and valves, aerospace power components, etc.
Recently, Xinxin Casting, a subsidiary of SANDI Technology, successfully delivered a batch of highly difficult cast steel pump bodies for an industrial machinery customer. The structure of this batch of pump body is extremely complex, including several narrow inner cavities of only 2-3 millimeters in width, and need to withstand a casting temperature of up to 1750°C. The traditional casting method requires a production cycle of nearly 60 days. The traditional casting method requires nearly 60 days of production cycle, while the use of 3DP + SLS composite process, Xinxin casting only 20 days to complete the delivery of 10 products, in order to ensure the quality of the same time, the efficiency of the traditional process has increased by 3 times.
Previously, the technical reliability of the composite process has been verified in the aerospace field. The aircraft engine parts manufactured by SANDI Technology using this process have been successfully selected as a typical application list of additive manufacturing by the Ministry of Industry and Information Technology. While solving the complex oil circuit sand core printing problems, the process effectively overcomes the deformation of the traditional sand mold in the temperature return process, providing a new technical path for high-precision casting.
Supporting this innovative process is a system of 3D printing equipment independently developed by SANDI Technology. Among them.3DP Sand PrinterThe series is equipped with 400dpi ultra-fine printhead and precision motion control system, which can realize the highest printing accuracy of ±0.3mm. Through piezoelectric inkjet technology + high-resolution inkjet system + special binder, it realizes high-speed, precise and integrated molding of complex structural parts.
Figure: 1.6m, 1.8m, 2.5m, 4m 3DP Sand Printer
In addition, SANTI's self-developedSLS Selection Laser Sintering PrinterThe same outstanding performance. The sand pattern printed by this series of equipment is characterized by high precision and high strength, which is suitable for the manufacture of complex pipelines and oil pipeline structures. With stable and reliable operation, this series of equipment has provided solutions for more than a hundred domestic and foreign customers, and has been highly recognized.
Figure: LaserCore-5300/6000
Through the 3D casting factories and printing service centers in Xianyang, Shaanxi, Daiming, Hebei, Pingdingshan, Henan, Yulin, Guangxi, Rizhao, Shandong, Linzhou, Henan, Tongling, Anhui, etc., SANDI Technology has established the capability of full-size, multi-material, full-chain rapid manufacturing services, which can provide users in the fields of aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, construction machinery, etc., aluminum alloy, copper alloy, cast iron, aluminum alloy, copper alloy, cast iron, magnesium alloy, high-temperature alloy, titanium alloy and other materials, as well as casting sand, wax 3D printing services.
[About SANDI TECHNOLOGY
3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national specialized, special and new "small giant" enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology (MIIT). At the same time has laser and binder jet 3D printing equipment and materials technology and application process, business covers the development and production of 3D printing equipment, 3D printing raw materials development and production, 3D printing process technology support services, rapid finished parts manufacturing services, etc., the establishment of a complete 3D printing additive manufacturing industry chain, which is widely used in aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, industrial machinery, 3C electronics, rehabilitation and transportation, and industrial machinery, 3C electronics, and industrial machinery, and industrial machinery, and industrial machinery, and industrial machinery, and 3C electronics, and rehabilitation and transportation, industrial machinery, 3C electronics, rehabilitation and medical treatment, education and scientific research, sculpture and cultural creation and other fields.
3D鑄造丨三帝科技3DP+SLS復(fù)合工藝助力高端裝備關(guān)鍵部件制造最先出現(xiàn)在三帝科技股份有限公司。
]]>革新鑄造工藝,三帝科技2.5米砂型打印機(jī)3DPTEK – J2500助力高效鑄造最先出現(xiàn)在三帝科技股份有限公司。
]]>In aerospace, automobile manufacturing, energy equipment and other fields, the production of large and complex castings has been a difficult problem. The traditional sand casting process has the disadvantages of long cycle time, high cost, insufficient precision, etc. It is also limited by mold development and manual operation. How to break through the technical bottleneck and realize efficient, accurate and green integrated manufacturing? SANDI Technology brings a new solution.
Breaking with tradition: 3DP sand printing technology for more freedom in manufacturing
SANDI Technology has independently developed and launched the3DPTEK - J2500 Sand PrinterIt adopts inkjet sand 3D printing technology, breaking the traditional process limitations, no mold development, digital moldless molding, molding size up to 2500×1500×1000mm, which can easily cope with the production needs of large and complex castings in the fields of aviation and aerospace, electric power and energy, ships, pumps and valves, and construction machinery.
highly accurate(math.) genusIntelligence to improve casting quality
High-precision printing: the use of precision motion control system and 400dpi ultra-fine printheads, precise control of multi-agency high-efficiency cooperative work, the highest printing accuracy ±0.3mm, reducing the traditional splicing process errors, to protect the complex structure of the integrated molding.
Advanced Technology Integration: Piezo inkjet technology + high resolution inkjet system + special binder to realize high speed large format accurate printing.
Automated process: from parameter setting to outputting finished products, the equipment can autonomously complete operations such as printing, testing and alarming, and support remote monitoring, the production process is safe and efficient, without manual guarding.
Efficient cost reduction(math.) genusPromoting Green Smart Manufacturing
Efficiency Improvement: Molding efficiency ≥ 210L/h, production efficiency is dozens of times of the traditional process, double working box design to further optimize the production capacity, to achieve 24-hour uninterrupted production.
Cost reduction: eliminating the cost and time of mold development, reducing material waste by 30%, reducing the burden of enterprise production.
Green Smart: Low energy consumption and low emission processes meet environmental requirements.
Wide range of application scenarios(math.) genusRealize unlimited design possibilities
Whether it is a shaped surface, an internal runner, or a complex structure with many holes, 3DPTEK - J2500 can handle it easily. Designers can get rid of the limitations of machining, with the help of 3D software to give full play to their creativity, and truly realize "what you think is what you get".
SANDY TECHNOLOGY 3D printing technology empowers casting
Enhance the ability of new product development: no metal molds, reduce the cost of new product development, shorten the production cycle; enhance the enterprise's ability to develop new products, new customers and the ability to grab orders for bulk orders.
Rapid delivery of small-lot products: Low-cost, high-efficiency production of small-lot products through 3D printing or a combination of 3D printing and traditional processes.
Reduce process validation risk: Reduce the risk of failure and mold repair time by validating the process before opening the metal mold.
Rapid Manufacturing of Metal Molds: Rapid manufacturing of metal molds through 3D casting process, shortening the manufacturing cycle and reducing the manufacturing cost by more than 20%.
Optimize the process, improve the technical level: meet the demand for lightweight, complex structure products, realize integrated molding, parts manufacturing into components manufacturing, to help casting enterprises to improve the technical level, increase the added value of products, and enhance the level of corporate profitability.
Improve material utilization: Improve casting material utilization and reduce resource consumption.
Enhance the corporate image and improve the production environment: reduce labor intensity and alleviate recruitment problems.
Why choose SANTI TECHNOLOGY?
Stable and reliable equipment, proven in the market: 30 years of experience in powder laying technology, stable and reliable equipment, proven in the market, some users have purchased 3D printers that have been successfully and stably running for more than 20 years.
Meanwhile, we have mastered the "3DP+SLS+BJ+SLM" process: we have the typical application scenario of additive manufacturing of the Ministry of Industry and Information Technology - "3DP+SLS" composite sand molding process.
Hands-on training, professional guidance: Provide comprehensive process guidance, equipment training, etc. through its multiple 3D manufacturing centers.
Nationwide after-sales service, timely response: Through its multiple 3D manufacturing centers to provide timely after-sales service nearby, to ensure rapid response.
Market synergy and resource sharing: help customers expand business opportunities and enhance market competitiveness.
The full-size 3DP casting sand and SLS casting sand/wax series of printers independently developed by SANDI Technology can meet the manufacturing needs of products of different sizes and materials, and help users maximize their productivity with lower unit costs and shorter delivery times.
Figure: 1.6m, 1.8m, 4m 3DP casting sand printers
Figure: SLS Casting Sand/Wax Printer
Equipment order hotline: 13811566237
革新鑄造工藝,三帝科技2.5米砂型打印機(jī)3DPTEK – J2500助力高效鑄造最先出現(xiàn)在三帝科技股份有限公司。
]]>三帝科技2.5米3DP砂型打印機(jī)斬獲鑄造裝備創(chuàng)新獎(jiǎng),以大尺寸3D鑄造推動(dòng)行業(yè)升級最先出現(xiàn)在三帝科技股份有限公司。
]]>On May 20, the 23rd China International Foundry Expo (Metal China) was grandly opened at the National Convention and Exhibition Center in Tianjin, and Beijing SANDI Technology Co., Ltd. exhibited with large-size 3D casting solutions.
2025National Foundry Equipment Innovation Award Product: 2.5m 3DP Sand Printer 3DPTEK-J2500
The award-winning product 3DPTEK-J2500 is an industrial-grade sand printer independently developed by SANDI Technology, with a molding size of 2500×1500×1000mm and a printing accuracy of ±0.3mm, which is suitable for the needs of large castings in the fields of electric power and energy, ships, pumps and valves, and automobiles. It adopts piezoelectric inkjet technology, high-resolution inkjet system and special binder formula to realize high-precision, low-cost integrated molding of large-size complex structure castings, avoiding the loss of precision of traditional splicing process. Through digital moldless molding technology, it can reduce mold development costs and waste emissions, and help enterprises reduce costs and increase efficiency and sustainable development.
Cutting-edge casting technology: 3D printing of oversized sand molds without sandboxes
In the May 19th annual meeting of the China Foundry Association "casting cutting-edge technology" forum, Beijing Three Emperor Technology Co., Ltd. 3D equipment marketing department general manager Jiang Qingjie published "no sand box oversized 3D printing casting sand mold technology and equipment," the theme of the report, focusing on the analysis of the company in the field of ultra-large casting technology breakthroughs in the field of manufacturing.
Figure: Jiang Qingjie, general manager of 3D equipment marketing department of SANDI Technology, delivered a theme report of "sandbox-free super-large-size 3D printing casting sand mold technology and equipment".
For aerospace, electric power energy, ships, pumps and valves and other fields of large castings have long faced low efficiency, high cost, inconsistent quality and other pain points, three emperor technology launched 3DPTEK-J4000 sand box without sand box large size 3D printing sand molding equipment. The equipment adopts sandless box flexible area molding technology, support local printing, the maximum molding size of 4 meters, the core advantages include:
Integrated molding of complex structures: Through high-precision nozzles and intelligent algorithms, it realizes one-time molding of thin-walled, multi-dimensional curved surfaces and complex inner cavities (such as spiral cooling water channels), breaking through the design limitations of traditional processes;
High efficiency and low cost: Compared with the traditional split casting, the production cycle is shortened by more than 50%, and the delivery time is compressed from 60 days to 15 days for a 1.25-ton aluminum alloy casting, for example;
Economy optimization: equipment costs are benchmarked against 2.5m class models, and the open source material process supports on-demand adjustment of binder and sand to further reduce overall costs.
Figure: 4-meter 3DP sand printer 3DPTEK-J4000
Equipment order hotline: 13811566237
Meanwhile, in order to meet diversified market demands, based on 30 years of experience in powder laying technology, SANDI Technology independently develops full-size 3DP casting sand and SLS casting sand/wax series printers from millimeter to meter scale, which can meet the manufacturing needs of products of different sizes and materials, and help users maximize their productivity at a lower unit cost and a shorter delivery time.
Figure: 1.6m, 1.8m 3DP casting sand printer
Figure: SLS Casting Sand/Wax Printer
Equipment order hotline: 13811566237
3DCasting Services
SANDY TECHNOLOGY's unique "SLS coated sand molding + 3DP resin sand molding"Combined sand manufacturing process (typical application scenarios of additive manufacturing of the Ministry of Industry and Information Technology), which can realize high-precision and high-strength integrated casting molding of complex structural parts (large-size, thin-walled, fine piping, etc.).
3DPSand casting processIt is mold-free and supports integrated molding of large-sized and complex structural parts in small and medium batches.
SLSSand casting processThe strength of the sand core reaches 4-6Mpa, and the precision is 0.1-0.2mm, which is suitable for complex pipeline and oil pipeline products.
SLSWax fine casting processThe company is mold-free, realizing rapid precision casting of thin-walled, large-sized and complex structural products.
Through the 3D casting factories and printing service centers in Xianyang, Shaanxi, Daiming, Hebei, Pingdingshan, Henan, Yulin, Guangxi, Rizhao, Shandong, Linzhou, Henan, Tongling, Anhui, etc., SANDI Technology has established the capability of full-size, multi-material, full-chain rapid manufacturing services, which can provide users in the fields of aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, construction machinery, etc., aluminum alloy, copper alloy, cast iron, aluminum alloy, copper alloy, cast iron, magnesium alloy, high-temperature alloy, titanium alloy and other materials, as well as casting sand, wax 3D printing services.
Service Hotline: 13811566237
3DEnabling Casting
Through the merger and acquisition and self-built foundry, SANDI Technology has opened up the "3D printing + casting" process to form a replicable and popularized demonstration model, helping traditional foundries to transform and upgrade, realizing green, intelligent, high-end casting, and practicing the national requirements for the development of new quality productivity. At present, three emperor technology 3D casting overall solution has been in the casting production in the mature commercialization of the application, take the lead in the introduction of 3D casting foundry, has established a green, flexible, high-end rapid casting capabilities, to achieve productivity, capacity, revenue doubling growth, but also significantly improve the production efficiency and quality of high-end complex castings, to broaden the scope of the business, increased to seize the market opportunities, the bottom line. Successfully transformed into a green fast casting demonstration plant.
[About SANDI TECHNOLOGY
3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national specialized, special and new "small giant" enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology (MIIT). At the same time has laser and binder jet 3D printing equipment and materials technology and application process, business covers the development and production of 3D printing equipment, 3D printing raw materials development and production, 3D printing process technology support services, rapid finished parts manufacturing services, etc., the establishment of a complete 3D printing additive manufacturing industry chain, which is widely used in aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, industrial machinery, 3C electronics, rehabilitation and transportation, and industrial machinery, 3C electronics, and industrial machinery, and industrial machinery, and industrial machinery, and industrial machinery, and 3C electronics, and rehabilitation and transportation, industrial machinery, 3C electronics, rehabilitation and medical treatment, education and scientific research, sculpture and cultural creation and other fields.
三帝科技2.5米3DP砂型打印機(jī)斬獲鑄造裝備創(chuàng)新獎(jiǎng),以大尺寸3D鑄造推動(dòng)行業(yè)升級最先出現(xiàn)在三帝科技股份有限公司。
]]>第23屆中國鑄博會(huì)開展首日,三和精密、固德模具與三帝科技達(dá)成戰(zhàn)略合作最先出現(xiàn)在三帝科技股份有限公司。
]]>Figure: Sanhe Precision and SanDi Technology sign strategic cooperation agreement
Figure: Goodyear Mould and SANDI Technology signed a strategic cooperation agreement
Cangzhou Bohai Sanhe Precision Manufacturing Co., Ltd. is a high-end casting head enterprise formed by a joint venture of several enterprises, including Japan Concord Foundry and Tianjin Binrui Trading, focusing on the research, development and production of precision castings for intelligent valve bodies, aviation hydraulic systems, gearboxes and other precision castings. In this cooperation, Sanhe Precision will introduce 3DP sand printing equipment of SANDI Technology to optimize the product development process and improve the production efficiency of complex castings, further consolidate its leading position in the global precision casting market and accelerate the upgrade to intelligent manufacturing.
Goody Mould (Shenyang) Co., Ltd. is a leading precision mold manufacturer in China, focusing on the design and production of molds for complex curved structural components such as industrial machinery, marine pumps and valves. Goody Mould will introduce SANDI's 3DP sand printing equipment for rapid verification of metal molds before development, which will significantly shorten the product development cycle, reduce the cost of the molds, and further enhance its competitiveness in the high-end mold market.
As a leading provider of 3D printing equipment and additive manufacturing services in China, SANDI Technology is committed to providing users in the foundry industry with all-round support from process optimization to production verification through its self-developed 3DP sand printing and SLS sand/wax equipment. In order to meet diversified market demands, based on 30 years of accumulation of powder laying technology, SANDI Technology has formed a complete product line of sand printing equipment, including 1.6m, 1.8m, 2.5m, 4m and other size series, covering the full size of 3DP casting sand printing from millimeter to meter level, which can meet the manufacturing needs of products of different sizes and materials, and, with lower unit cost and shorter delivery time, can help users maximize productivity.
Figure: 3DP casting sand printing equipment independently developed by SANDY Technology3DPTEK-J1600Pro/J1600Plus/J1800/J2500/J4000
From May 20-23, SANDI Technology is showcasing oversized casting sand printing and a full range of 3D casting solutions on-site during the China International Casting Expo, welcome to visit SANDI's booth (Hall S8-A06, Tianjin National Convention and Exhibition Center) to exchange ideas!
第23屆中國鑄博會(huì)開展首日,三和精密、固德模具與三帝科技達(dá)成戰(zhàn)略合作最先出現(xiàn)在三帝科技股份有限公司。
]]>三帝科技大尺寸3D鑄造解決方案將登陸中國國際鑄造展最先出現(xiàn)在三帝科技股份有限公司。
]]>SANDY TECHNOLOGY Booth: Hall S8, Booth A06
The 23rd China International Foundry Expo will be held on May 20, 2025 at the Tianjin National Convention and Exhibition Center (No. 888, Guozhan Avenue, Xianshuigu Town, Jinnan District, Tianjin), and Beijing SANDY Technology Co.
High-precision, large-size 3DP sand printer3DPTEK-J2500
3DPTEK-J2500 is an industrial-grade 3D casting sand printer launched by SANDI Technology, with a large-size molding capability of 2500×1500×1000mm and a high-precision printing capability of ±0.3mm, which is suitable for the manufacture of large castings in the fields of aviation and aerospace, electric power and energy, ships, pumps and valves, and automobiles. The equipment adopts piezoelectric inkjet printing technology, high-resolution inkjet system and special binder formula, which can realize integrated molding of complex structures and avoid the loss of precision of traditional splicing process. Through digital moldless molding technology, it effectively reduces mold development costs and waste emissions, improves casting efficiency and quality, and helps enterprises achieve cost reduction and efficiency and sustainable development. The equipment adopts high-end core components to ensure long-term stable operation.
Sandless Box Large Size 3DP Sand Printer 3DPTEK-J4000
The sandbox-free large-size 3DP sand mold printer 3DPTEK-J4000 launched by SANDI Technology provides an efficient, high-quality and low-cost solution for the manufacturing of ultra-large castings with its disruptive technology. The device adopts sandbox-free flexible area molding technology, breaking through the traditional process of design space limitations, support for local printing, the maximum molding of 4 meters of sand molding, large size, thin-walled, multi-dimensional curved surfaces and complex cavities (such as the spiral cooling waterway) casting integrated molding, and the selling price is very cost-effective. At the same time to provide open-source material process, can be adjusted for the user on demand, supporting high-performance resin binder, curing agent, cleaning agent, to ensure the quality and stability of molding, and further reduce the overall cost.
In order to meet the diversified market demands, SANDI has self-developed 3DP casting sand and SLS casting sand/wax series printers in full sizes from millimeter to meter, which help users maximize productivity with lower unit cost and shorter delivery time.
Figure: 3DP Casting Sand Printer
Figure: SLS Casting Sand/Wax Printer
3D Castingservice
Based on 30 years of 3D printing service and casting experience, SANDI Technology has established full-size, multi-material, and full-chain rapid manufacturing service capabilities through 3D casting factories and printing service centers in Xianyang, Shaanxi, Daiming, Hebei, Pingdingshan, Henan, Yulin, Guangxi, Rizhao, Shandong, Linzhou, Henan, and Tongling, Anhui, etc., and can provide rapid R&D trial production and batch production of finished metal parts made of aluminum alloy, copper alloy, cast iron, cast steel, magnesium alloy, high temperature alloy, and titanium alloy, as well as casting sand and wax 3-D casting service. It can provide users in the fields of aerospace, electric power, ship pump valve, automobile, rail transportation, construction machinery, etc. with rapid research and development of finished metal parts made of aluminum alloy, copper alloy, cast iron, cast steel, magnesium alloy, high-temperature alloy, titanium alloy and other materials for trial production and batch production, as well as casting sand and wax 3D printing services.
Contact: 13811566237
Website:www.handsoftware.com.cn
Address: Building 2, No.7 House, Jin Yi Street, Shunyi District, Beijing, China
[About SANDI TECHNOLOGY
3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national specialized, special and new "small giant" enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology (MIIT). At the same time has laser and binder jet 3D printing equipment and materials technology and application process, three emperor technology business covers the development and production of 3D printing equipment, 3D printing raw materials development and production, 3D printing process technology support services, rapid finished parts manufacturing services, etc., to establish a complete 3D printing additive manufacturing industry chain, widely used in aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, industrial machinery, 3C additive manufacturing typical application scenarios, the Ministry of Industry and Information Technology, and the company is a leading supplier of additive manufacturing, Railway transportation, industrial machinery, 3C electronics, rehabilitation and medical treatment, education and research, sculpture and cultural creation and other fields.
三帝科技大尺寸3D鑄造解決方案將登陸中國國際鑄造展最先出現(xiàn)在三帝科技股份有限公司。
]]>三帝科技助力“先進(jìn)材料與鑄造新技術(shù)論壇暨天津市第十屆鑄造學(xué)術(shù)年會(huì)”成功召開最先出現(xiàn)在三帝科技股份有限公司。
]]>On April 19, 2025, "Advanced Materials and Foundry New Technology Forum and the 10th Tianjin Foundry Annual Conference", organized by Tianjin Mechanical Engineering Society Foundry Branch and National Key Laboratory of Advanced Roll Materials and Composite Forming, was held at Beichen Campus of Hebei University of Technology. (hereinafter referred to as "SANDI") participated in the meeting as the support unit of this forum.
Figure: SANTI Technology serves asTianjin Mechanical Engineering Society Casting Branch (Tianjin Foundry Society) 10th Council Executive Director Unit
In the morning forum on the 19th, Dr. Zong Guisheng, Chairman of SANDI Technology, shared the oversized sand 3D printing solutions. For the aerospace, shipbuilding and heavy industry and other fields have long been plagued by ultra-large castings manufacturing problems, Dr. Zong Guisheng in-depth analysis of the bottlenecks of the traditional process in terms of efficiency, cost and quality, and focused on the revolutionary technological breakthroughs of SANDI Technology's self-developed 4-meter ultra-large-size 3DP sand printer 3DPTEK-J4000.
The equipment adopts sandbox-free flexible area molding technology, which breaks through the size limitation of traditional casting, and can support up to 4-meter sand manufacturing. Its core technical advantages are reflected in the following: 1. integrated molding of complex structures: through high-precision nozzles and intelligent algorithms, it realizes one-time molding of large-size, thin-walled, multi-dimensional curved surfaces and complex cavities (such as helical cooling water channels), breaking through the limitations of the traditional process on the design of the space; 2. high efficiency and low cost: compared with the traditional split casting, the production cycle is shortened by more than 50%, for example, a 1.25-ton aluminum alloy casting is compressed from 60 days to 15 days to complete the delivery of the traditional process; 3. economic optimization: the price of the equipment is only comparable to the equipment of the 2.5-meter class, and the open source material process supports the adjustment of the binder and the sand formula on demand, to further reduce the overall cost.
Photo: SANTI's booth, attracting many attendees to stop and exchange ideas
On the evening of 19th, the reception dinner of "3D Empowering Casting" hosted by SANDI Technology was held in Beichen Campus of Hebei University of Technology.
Photo: Prof. Liu Jinhai, Honorary Vice President of Tianjin Mechanical Engineering Society Casting Branch (Tianjin Foundry Society), and Jiang Qingjie, General Manager of 3D Equipment Department of Beijing SANDI Technology Co.
Photo: Dinner RaffleWarm atmosphere at the event
[About SANDI TECHNOLOGY
3D Printing Technology, Inc. is a 3D printing equipment and rapid manufacturing service provider, a national specialized, special and new "small giant" enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology (MIIT). At the same time has laser and binder jet 3D printing equipment and materials technology and application process, three emperor technology business covers the development and production of 3D printing equipment, 3D printing raw materials development and production, 3D printing process technology support services, rapid finished parts manufacturing services, etc., to establish a complete 3D printing additive manufacturing industry chain, widely used in aerospace, electric power and energy, ships, pumps and valves, automobiles, rail transportation, industrial machinery, 3C additive manufacturing typical application scenarios, the Ministry of Industry and Information Technology, and the company is a leading supplier of additive manufacturing, rail transportation, industrial machinery, 3C electronics, education and scientific research, sculpture and cultural creation, rehabilitation and medical industries.
三帝科技助力“先進(jìn)材料與鑄造新技術(shù)論壇暨天津市第十屆鑄造學(xué)術(shù)年會(huì)”成功召開最先出現(xiàn)在三帝科技股份有限公司。
]]>